Our Services

Our most advanced and automated powder coating system is the Main Conveyor Line. This high-volume line begins with a 5-stage power wash that meets most AAMA specifications, ensuring thorough surface preparation. Parts then move through a dry-off oven capable of reaching 300°F, followed by coating in a state-of-the-art Deimco powder booth.

The booth is equipped with 10 Gema automatic guns and two Gema manual gun stations to ensure complete coverage, including hard-to-reach areas. After coating, parts enter our curing oven, which features 40 feet of infrared (IR) banks and 60 feet of hot air convection for optimal finish quality. A cool-down area follows the curing process, after which parts can be packaged according to your specific requirements.

The Main Conveyor Line accommodates parts up to 16 feet in length, 7 feet in height, and 2 feet in depth, with a maximum weight of 100 pounds per part. Line speed is adjustable to meet a variety of part specifications and production requirements.

Our Specialty Line spans 466 feet and is engineered to handle oversized parts—accommodating dimensions up to 30 feet in length, 10 feet in height, and 6 feet in depth, with a maximum weight of 3,500 pounds. This line offers our customers the ability to powder coat large components to precise specifications, making it ideal for construction-related contracts.

Our experienced team has used the Specialty Line to coat a wide variety of large-scale projects, including railings, bridge components, and stadium walkways throughout the East Coast.

Our Batch Line extends 425 feet and follows a powder coating process similar to our Main Conveyor Line, while offering greater flexibility for unique or lower-volume projects. It accommodates parts up to 10 feet in length, 7 feet in width, and 9 feet in depth.

The process includes a thorough chemical pretreatment, clean water rinse, chrome-free final rinse, and pre-coat drying. Skilled technicians then manually spray each part to ensure precision and quality. After coating, parts are cured in our oven and packaged according to customer specifications.

Sandblasting is a high-pressure process that uses silicon grit to remove previous coatings or to prepare surfaces for optimal powder coating adhesion and finish. At Gill Powder Coating, we operate two dedicated sandblasting facilities to accommodate a wide range of part sizes.

For smaller components, we utilize a precision sandblasting machine that allows for secure, protected hand-holding and manual rotation, ensuring thorough surface preparation on all sides. For larger parts, we use our full-size sandblasting booth, which can accommodate items up to 30 feet in length, 9 feet 6 inches in height, and weighing up to 5,000 pounds.

Masking parts before powder coating can be essential to protect specific areas from being coated, ensuring the final product functions properly and meets design specifications. At Gill Powder Coating Inc. we specialize in masking parts to our customers specifications.

Our burn off oven effectively removes paint, powder coating, epoxy, grease, oil, etc. from a wide range of materials. The oven size is 67” w x 144” l x 96” h.

Gill Powder Coating Inc. maintains a robust inventory of RAL colors, and we offer coating options in metallic finishes and a wide range of textures to suit your specific needs. Thanks to our longstanding relationships with leading powder manufacturers, we can also facilitate custom color matches and finishes tailored to your unique requirements.

We offer complete final packaging solutions and can ship your finished products directly to your customers. Our facility is equipped to receive components from your suppliers—including wood, cardboard, hardware, and more—for final assembly.

We operate a 24-foot box truck that services the greater Philadelphia area, Bucks County, and select regions of New Jersey. Our reliable driver ensures prompt and professional pickup and delivery—whether to your facility or directly to your valued customers.